• Client Background: A leading Southeast Asian pharmaceutical manufacturer specializing in oral liquid medications, including syrups for pediatric and adult formulations.
• Key Highlights:
  • Equipment: LYTJG-6 automated syrup filling machine with integrated capping, labeling and inspection system.
  • Core Challenge Addressed: Outdated manual liquid filling line causing bottlenecks and high waste.
  • Key Results: Production capacity surged 200% from 800 to 2400 bottles/hour; filling accuracy improved to ±0.5%; zero contamination incidents post-GMP validation.

This established pharma producer operated a legacy syrup packaging line reliant on semi-manual processes, struggling to meet rising demand for high-volume syrup products amid strict regulatory pressures. Specific pain points included:

• Solution (How We Delivered)

   

  • Design & FAT: Custom peristaltic pumps and servo-driven fillers calibrated for syrup viscosities (500-5000 cP); factory acceptance testing confirmed 2400 bph throughput.
  • Installation & SAT: On-site setup in 72 hours, with minimal disruption to live production.
  • Validation (IQ/OQ/PQ): Full documentation for 21 CFR Part 11 data integrity and cleanroom compatibility (ISO 8).